Newzen Global Engineering • Chennai • Madurai +91 7373 83 1313 Sales@newzenglobal.com
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Integrated Project Solutions
Turnkey Industrial Capabilities

Integrated Project Solutions

From Engineering to Integration. From Concept to Commissioning.

Industrial projects involve more than selecting individual products. Electrical systems, automation, controls, data, material movement and plant infrastructure must work together as one integrated solution.

As a Master Systems Integrator and engineering solutions provider, we support industrial customers from initial concept and system architecture through detailed engineering, panel building, software development, system integration, installation, testing and commissioning.

Our project solutions are designed around the requirements of Manufacturing & Industrial End Users, OEMs & Machine Builders, and EPC & Project Companies.

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INTEGRATED SOLUTIONS
Engineering • Integration • Implementation

Engineering technologies into solutions that work as one.

For requirements that extend beyond individual products, we take a solution-driven approach—starting with the operational challenge and engineering the complete solution around the desired outcome.

i-SAVE Technology Integration - Ideate, Sense, Automate, Visualise, Evaluate

As a Master Systems Integrator, we bring together automation, electrical systems, instrumentation, communications, software, data, and multiple technologies into cohesive, interoperable solutions.

From consultation and system architecture to engineering, integration, implementation, commissioning, and lifecycle support, we provide a coordinated approach to solving complex industrial requirements.

Turnkey Engineering Portfolio

Browse By Solution Category

Select any turnkey solution below to view technical scope, architecture diagrams, and delivery methodology.

Integrated Electric Systems

Integrated Electric Systems

Engineered electrical systems, power distribution, and switchgear for reliable industrial operations.

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Integrated Control Systems

Integrated Control Systems

Bringing machines, processes and plant operations under intelligent PLC, SCADA and DCS control.

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Integrated Visualization Systems

Integrated Visualization Systems

SCADA, MES dashboards and plant-floor screens turning raw machine data into operational visibility.

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Feeding & Dosing Systems

Feeding & Dosing Systems

Bespoke engineered systems for high-precision material feeding, weighing and dispensing.

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Integrated Intralogistics Systems

Integrated Intralogistics Systems

Conveyors, automated sorting, AGVs and material handling optimizing internal logistics.

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Integrated Inspection Systems

Integrated Inspection Systems

Vision inspection, checkweighing, and automated QA systems for high-speed zero-defect manufacturing.

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OUR METHODOLOGY

Our 7C Customer Centric Approach

Methodical end-to-end engineering delivery from strategic discovery to continuous lifecycle support.

System Architecture
Engineering FEED

System Architecture

Precision PLC logic blueprints & control panel topology.

Methodology

The 7C
Approach

01

Customer Engagement

We begin by deeply understanding your business challenges, industry context, and transformation goals. This initial step ensures alignment between your strategic vision and our solution approach.

02

Co-Creation & Ideation

Working collaboratively, we facilitate brainstorming sessions to explore potential solutions. We map out feasible technologies, identify opportunities, and define use cases tailored to your operations.

03

Concept Approval

Concepts are validated for technical, financial, and operational fit. We present proof-of-value proposals to ensure every idea aligns with your KPIs and organizational readiness.

04

Consensus Building

We engage key stakeholders to build internal alignment and ownership. This includes refining the solution scope, setting priorities, and ensuring cross-functional agreement.

05

Construction & Solution Design

Detailed design and architecture of the proposed solution begins. We coordinate with engineering partners or OEMs to ensure the build is robust, scalable, and aligned with your domain conditions.

06

Commissioning & Execution

Solutions are implemented and commissioned with full support. We oversee testing, integration, and performance validation to ensure a smooth go-live and minimal disruption.

07

Customer Support & Continuity

Our engagement doesn’t end at delivery. We provide post-implementation guidance, training, and support—ensuring sustainable adoption, performance tracking, and continuous improvement.

Turnkey Execution
Smart Factory

Turnkey Execution

Comprehensive on-site commissioning, loop verification & telemetry enablement.

Target Stakeholders

Customer Segments

Process Manufacturing
Sector 01

Process Manufacturing

Discrete Manufacturing
Sector 02

Discrete Manufacturing

EPC Infrastructure
Sector 03

EPC Infrastructure

Machine Builder OEMs
Sector 04

Machine Builder OEMs

Domain Expertise

Industry We Serve

Automobile
Industry 01

Automobile

Automotive Components
Industry 02

Automotive Components

Consumer packaged goods
Industry 03

Consumer packaged goods

Tyre and Technical Rubber
Industry 04

Tyre and Technical Rubber

Metals & Minerals
Industry 05

Metals & Minerals

Chemical petrochemical
Industry 06

Chemical petrochemical

Infrastructure
Industry 07

Infrastructure

Aggregates
Industry 08

Aggregates

Energy & Environment
Industry 09

Energy & Environment

Pharmaceutical
Industry 10

Pharmaceutical

TRANSFORMING MANUFACTURING THROUGH PARTNER INTEGRATED SOLUTIONS

Partnering with reputed Technology OEMs with value-added engineering support.

Rockwell Automation
Siemens
Phoenix Contact
PR Electronics
Nidec
Mitsubishi Electric
Schneider Electric
LAPP
Eaton
Webowt
nVent HOFFMAN
VPG
Mettler Toledo
Rockwell Automation
Siemens
Phoenix Contact
PR Electronics
Nidec
Mitsubishi Electric
Schneider Electric
LAPP
Eaton
Webowt
nVent HOFFMAN
VPG
Mettler Toledo
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Integrated Electrical Systems

Integrated Electrical Systems

Overview & Project Scope

We design and deliver integrated electrical systems for industrial facilities, machines and infrastructure projects. Our approach considers the complete electrical requirement - from power distribution and protection to motor control, lighting and integration with automation systems. We support projects from load assessment, system design and equipment selection through panel engineering, manufacturing, testing, installation and commissioning.

Our Core Capabilities:

  • Electrical Design & Architecture: Comprehensive load assessment, system sizing & single line diagrams.
  • Panel Engineering & Manufacturing: Custom LT distribution, PCC, MCC, and drive panel enclosures.
  • System Integration & FAT/SAT Testing: Factory acceptance testing and full automation system integration.
  • Installation & Commissioning: On-site cabling, loop testing, bus duct routing, and 24/7 handover support.

Our Electrical Panel Range

LT Electrical Panels

Engineering and supply of low-voltage distribution and control panels designed around project loads, protection requirements, operating philosophy and applicable standards.

Applications

Main distribution Sub-distribution PCC MCC Power distribution Machine systems

Lighting Panels

Engineered lighting distribution and control panels for industrial facilities, warehouses, utilities and infrastructure.

Applications

Industrial Facility Warehouse Outdoor Automated control

VFD & Drive Panels

Engineered drive panels for precise and energy-efficient motor control, integrating variable-frequency drives, protection, control and communication systems.

Applications

Pumps Fans Conveyors Process equipment Material handling Machine apps
Integrated Control Systems

Integrated Control Systems

Overview & Industrial Capabilities

We engineer integrated control and automation systems that connect field devices, machines, processes and operators into a coordinated control architecture.

Our capability extends from control philosophy and architecture development through PLC programming, control panel engineering, networking, visualization, testing and commissioning.

Control & SCADA Capabilities

Control & Automation Systems

Complete automation solutions designed around the process or machine requirement.

We integrate PLCs, remote I/O, drives, instrumentation, field devices, safety systems, industrial networks and control panels into a unified automation platform.

Applications

Process automation Machine control Production lines Utilities Material handling Plant automation

SCADA Systems

Centralized monitoring and supervisory control solutions that give operations teams visibility and control across machines, processes and plant utilities.

Our solutions can incorporate real-time visualization, alarms, trends, historical data, reporting and equipment status monitoring.

Applications

Plant monitoring Utility monitoring Process supervision Production systems Central control rooms
Integrated Visualization & Data Collection Systems

Integrated Visualization & Data Collection Systems

Turning Plant Data into Operational Visibility

Industrial facilities generate valuable information across machines, processes, utilities and production systems. We integrate these individual data sources into platforms that provide meaningful operational visibility.

Our solutions connect shop-floor equipment, PLCs, instruments and industrial networks with visualization and data-collection systems.

Depending on the application, solutions can provide dashboards, production information, alarms, trends, historical records, equipment status, utility data and operational reporting.

Typical Applications:

Production monitoring Machine data collection Energy monitoring Utility monitoring OEE inputs Condition monitoring Traceability Management dashboards
Integrated Raw Material Feeding & Dosing Systems

Integrated Raw Material Feeding & Dosing Systems

Engineered Systems for Feeding, Weighing & Dispensing

We design and deliver integrated raw material feeding, weighing, dosing and dispensing systems for bulk solids, liquids and small ingredients, engineered around your material characteristics, process requirements, capacity and accuracy.

Our solutions combine mechanical handling and feeding equipment, weighing systems, electrical and instrumentation, control automation and recipe-management software into one coordinated system.

From concept and engineering through manufacturing, integration, testing, installation and commissioning, we provide complete system responsibility for reliable, repeatable and traceable material preparation.

Typical Applications:

Bulk solid feeding Liquid dosing Small ingredient weighing & dispensing Automated batching Material transfer Recipe-controlled dispensing Formulation management
Integrated Intralogistics Automation Systems

Integrated Intralogistics Automation Systems

Automating Material Movement Within Your Facility

Efficient internal material movement is increasingly important for modern manufacturing and warehousing operations.

We develop integrated intralogistics automation solutions that coordinate material movement between receiving, storage, production, assembly, inspection, packing and dispatch operations.

Our role as a systems integrator is to bring together the required automation, controls, sensors, identification technologies, material-handling equipment, software and communication systems into a coordinated solution.

Typical Applications:

Automated material movement Conveyor systems Production logistics Warehouse automation Line feeding Sorting Routing Tracking
Integrated Inspection Systems

Integrated Inspection Systems

Automated Inspection for Quality, Accuracy and Traceability

Quality inspection increasingly requires automated systems capable of making consistent decisions at production speed.

We integrate inspection solutions combining sensors, machine vision, identification technologies, measurement devices, controls, automation and data systems according to the application.

Solutions can be designed to detect product presence, dimensions, check weights, orientation, assembly conditions, defects, identification information and other defined quality parameters.

Inspection results can also be integrated with production systems for rejection, sorting, traceability, reporting and quality-data collection.

Typical Applications:

Presence/absence inspection Dimensional checks Assembly verification Vision inspection Barcode/QR identification Defect detection Sorting & rejection Traceability
Manufacturing User - Plant Operations

Manufacturing User

Improve. Modernize. Expand.

For manufacturing companies, projects are driven by operational requirements - capacity improvement, modernization, reliability, productivity, energy efficiency, quality and automation.

We work with plant engineering, maintenance, operations and project teams to improve existing facilities while respecting installed equipment, production constraints and operational priorities.

What may be driving your requirement

  • Existing electrical, automation or control systems are becoming obsolete or unreliable.
  • Production capacity needs to increase through a new line, machine, utility or facility expansion.
  • Manual operations are limiting productivity, consistency or repeatability.
  • Machines and processes need centralized monitoring, visualization or data connectivity.
  • Multiple electrical, control, automation and digital suppliers are creating integration complexity.

How Newzen can support you

  • Brownfield Upgrades & Modernization: Upgrade existing electrical, automation and control systems while considering installed equipment and production constraints.
  • Plant Expansion & New Lines: Engineering and integration support for additional machines, production lines, utilities and facility expansions.
  • Automation & Productivity Improvement: Identify and implement opportunities to reduce manual operations and improve process consistency.
  • Data & Operational Visibility: Connect machines and processes to centralized monitoring, visualization and data systems.
  • Single-Point Integration Responsibility: Coordinate electrical, control, automation and digital elements to reduce the burden on your internal engineering team.

What this means for you

Improve reliability Increase productivity Modernize existing systems Reduce integration complexity Gain plant visibility
DISCUSS YOUR PLANT REQUIREMENT
Industrial System Builders (OEM)

Industrial System Builders (OEM)

Engineer. Standardize. Scale.

OEMs need to develop machines and systems quickly while controlling engineering effort, component cost and delivery schedules.

Newzen can work as an engineering and systems-integration extension of your team - supporting individual technology requirements as well as complete electrical and automation scopes.

What may be driving your requirement

  • Your internal engineering team is overloaded or needs specialist automation capability.
  • A machine requires electrical, control, motion, sensing, networking or visualization technologies to work together.
  • You want to standardize control architectures across machine variants.
  • Repeat builds need a more scalable engineering and supply model.
  • Component selection, BoM consolidation and availability are affecting machine delivery schedules.

How Newzen can support you

  • Electrical & Control Engineering: Develop electrical architecture, control systems, drawings and automation solutions around your machine requirements.
  • Panel Engineering & Building: Design, manufacture and test machine electrical and automation panels.
  • PLC, HMI & SCADA Development: Develop and integrate control and visualization software around machine functionality.
  • Subsystem Integration: Integrate drives, motion, sensors, instrumentation, inspection, networking and other technologies into your equipment.
  • Standardization & Repeat Builds: Develop standardized engineering and control architectures that can be replicated across machine variants.

What this means for you

Reduce engineering load Shorten development cycles Access specialist technologies Standardize designs Improve time to market
DISCUSS YOUR OEM REQUIREMENT
Engineering Turnkey Providers (EPC)

Engineering Turnkey Providers (EPC)

Specify. Integrate. Deliver.

For EPC contractors and project companies, success depends on meeting technical specifications, schedules, budgets, documentation requirements and commissioning milestones.

Newzen can participate as a specialist engineering and systems-integration partner across electrical, automation and digital scopes, while also supporting project product procurement and consolidated BoMs.

What may be driving your requirement

  • You need specialist electrical, automation or digital engineering capability for a bid or live project.
  • A project package needs defined technical responsibility from engineering through commissioning.
  • Multiple vendors and technologies need to be integrated into one coordinated operating system.
  • Material estimation, product selection or consolidated project procurement is consuming project resources.
  • FAT, SAT, site commissioning and documentation need structured execution against project milestones.

How Newzen can support you

  • Front-End & Detailed Engineering Support: Support system architecture, design development, equipment selection and technical documentation.
  • Estimation & Proposal Support: Assist with technical solution development, material estimation and system costing during bidding and project execution.
  • Electrical & Automation Packages: Take responsibility for defined project packages including panels, controls, SCADA and related integration.
  • Project BoM Consolidation & Supply: Support project-specific electrical, control, automation, field, networking and digital product requirements as a coordinated supply package.
  • Testing & Commissioning: Support FAT, SAT, site integration, commissioning and handover.

What this means for you

Specialist engineering capability Faster estimation Reduced interface complexity Integrated project packages Single-point technical responsibility
DISCUSS YOUR PROJECT / SEND RFQ
Infrastructure Automation - Airport Baggage Handling & Conveyors

Infrastructure

Sector 01

Airport Logistics, Conveyor Routing & Public Infrastructure

Newzen Global delivers mission-critical electrical distribution and automation architectures engineered for high-throughput public, aviation, and transport infrastructure projects. From automated airport baggage handling systems (BHS) to parcel sortation facilities, we ensure non-stop 24/7 reliability.

Core Engineering Capabilities

  • High-speed conveyor merging, sortation routing and baggage tray tracking logic.
  • Redundant hot-standby PLC topologies ensuring 99.99% system availability.
  • Centralized SCADA telemetry with real-time lane status and jam detection.
  • Motor Control Centers (MCC), intelligent VFD network integration and dynamic braking.
  • Compliance with international airport authority and civil safety protocols.

Key Deliverables

Airport Baggage Handling (BHS) Conveyor Sortation Redundant PLCs Intelligent MCC Panels 24/7 Telemetry
CONSULT AN EXPERT
Aggregates & Cement Process Automation

Aggregates

Sector 02

Cement, Quarries & Bulk Material Handling Systems

We build robust, heavy-duty electrical distribution and control automation built to survive the extreme dust, mechanical shock, and continuous thermal loads of cement kilns, stone crushing plants, and bulk minerals handling operations.

Core Engineering Capabilities

  • Rotary kiln drives, burner management and clinker cooler automation.
  • Primary, secondary and tertiary crusher interlock logic and screen routing.
  • Automated weigh-feeders, loss-in-weight dosing and continuous batch blending.
  • Harsh-environment NEMA/IP rated enclosures and heavy-duty soft starters.
  • Vibration monitoring, bearing temperature logging and predictive maintenance analytics.

Key Deliverables

Rotary Kiln Control Crushing & Screening Bulk Feeding & Dosing Heavy-Duty VFDs Predictive Maintenance
CONSULT AN EXPERT
Energy & Environment - ETP & Water Treatment

Energy & Environment

Sector 03

Effluent Treatment (ETP), Water Recycling & Continuous Telemetry

Comprehensive turnkey electrical and instrumentation engineering for industrial Effluent Treatment Plants (ETP), Sewage Treatment Plants (STP), and Zero Liquid Discharge (ZLD) installations. We guarantee seamless regulatory compliance, precise chemical control, and 24/7 cloud telemetry.

Core Engineering Capabilities

  • Automated chemical dosing, pH neutralization loops, and biological aeration controls.
  • Clarifiers, multi-grade sand filters, ultrafiltration (UF) and reverse osmosis (RO) integration.
  • Real-time telemetry and cloud data pipelines for environmental pollution board (CPCB/SPCB) reporting.
  • Energy-optimized aeration blower speed modulation and pump sequencing algorithms.
  • Corrosion-resistant stainless steel and powder-coated panel fabrications.

Key Deliverables

ETP / STP Automation Zero Liquid Discharge (ZLD) Online PCB Telemetry pH / Dissolved O2 Dosing Blower Energy Optimization
CONSULT AN EXPERT
Pharmaceutical Cleanroom & Formulation Automation

Pharmaceutical

Sector 04

Cleanroom Environments, Formulation Lines & 21 CFR Part 11 Compliance

Engineered automation and control solutions meeting cGMP, FDA 21 CFR Part 11, and GAMP-5 regulatory guidelines. We partner with pharmaceutical manufacturers, biotech facilities, and life sciences OEMs to guarantee process repeatability and absolute data integrity.

Core Engineering Capabilities

  • Cleanroom HVAC automation, cascading pressure differentials and relative humidity control.
  • Liquid and oral solid dosage formulation, sterile filling, capping and cartoning line integration.
  • Electronic Batch Records (EBR), audit trail tracking and secure electronic signatures.
  • Automated visual inspection, blister pack verification, serialization and aggregation.
  • Comprehensive qualification protocols: DQ, IQ, OQ, PQ and validation documentation.

Key Deliverables

Cleanroom HVAC 21 CFR Part 11 Audit Trail Formulation Automation Serialization & Aggregation Validation Support (IQ/OQ)
CONSULT AN EXPERT